Hot Air Techology Gypsum Plaster Board Production Line

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Model NO.: YR-V-20180904A
Customized: Customized
Trademark: Yurui
Transport Package: Bulk Packing
Specification: 560CBM
Origin: China
HS Code: 8474809010
Model NO.: YR-V-20180904A
Customized: Customized
Trademark: Yurui
Transport Package: Bulk Packing
Specification: 560CBM
Origin: China
HS Code: 8474809010

Equipment Parameter

Output 
2million -30million sqm/year (based on thickness 9.5mm)
Fuel 
coal; natural gas; diesel; heavy oil, etc
Technology
hot ai; heat transfer oil/thermal oil
Width
1200mm,1220mm
Thickness 
6mm to 22mm 
Length 
1500mm-3000mm
Raw material 
Natural gypusm powder  ,phosphorus gypsum powder,Desulfurized gypsum powde
 
Flow chart 
Hot Air Techology Gypsum Plaster Board Production Line
Raw material request
Raw materials Item Specification




Calcined gypsum powder
Fineness 		0.2mm,<10%
0.2mm,Remnant<10%

Initial set time 		3.5-5.5
3.5-5.5 minutes

Final set time 		7.5-10.5
7.5-10.5 minutes

Crystal water 		4.5%-5%

Half-water gypsum powder 		>65%
(2)
Bending strength (2 hours)		 1.8 Mpa

Paper
Weight 		190-220g/

Thickness 		0.36-0.4mm

Air permeability 		0.85-1.6μm/pas
(Cobb)
Water absorption( Cobb )		 15-30g/

Tensile strength 		12.5 KN/m,3.5 KN/m
Portrait 12.5 KN/m, transverse 3.5 KN/m

Transverse expansion and contraction 		<2%

Moisture 		10%±2

Denaturized starch
Content of the starch 		>70%
Moisture 11%-13%
PH 6.5-7.5
Protein <0.3%
20ºC-40ºC
Solubility in 20ºC-40ºC water		 73%-78%

Foaming agent
Condensate 		>30%

Ligarine 		<3%

Inorganic salts 		>2.5%
PH 7-9
water
Water 		PH 6.5-7.5

Factory view
Hot Air Techology Gypsum Plaster Board Production Line
Equipment advantage 

1.Fine workmanship, high precision, reliable quality, beautiful appearance

2.Accurate dosing for each raw material. Starch mixing tank use stainless steel, with long service life and low corrosive.The foaming agent reserve tank is made of stainless steel. Foaming system adopts domestic advanced technology-Dynamic and static foaming system, ensuring the finished board is lightweight, good bending strength and saving much cost.

3.The cutting machine uses dual-serve motor, only1 mm gap between cutting saw, saving cost .

4.Drying system: using heat conduction oil furnace as heat source, the hot oil will be exchanged to hot air by the fin type heat exchanger, then the hot air enters the drying room through the fan, to work together with the heat conduction oil pipe to dry the gypsum board.  There are totally 3 drying zones, can perfectly finish the drying curve, avoid the over-burning or not dry enough. This technology is environmental, energy saving, high thermal efficiency, process parameters and is easy to control.

5. High electrical automation degree, low failure rate, less workers.

6.Forming system: forming belt 14mm thick, can improve the flatness of gypsum board. The wet board cutting machine uses frequency conversion code cutting technology, so can ensure the length tolerance to be mm.
Hot Air Techology Gypsum Plaster Board Production Line
 
Labor requirements
System Workers needed
Dosing.mixing material system 2/  1workers/shift
PLC control 1/  1workers/shift
Forming system 1/  1 worker/shift
#2 #1Horizontal conveying system 1/  1 worker/shift
Drying system 1/  1 worker/shift
Boiler heating system 2/ 1 worker/shift
Substitute person 1 1 worker
\ Monitor\ forklift 2/  2 worker/shift
Package 3-5 3-5 worker
Total 13-15/  13-15workers/shift
 

Company introduce 

Products
Shandong Yurui International is specialized in designing and manufacturing gypsum board production line, mgo board production line, lightweight EPS cement wall panel production line.
Experience
Our general engineer has over 20years experience in mechanical industry, proficient in the newest machinery design/manufacturing. Other main engineers all have over 10years experience .With rich experience in mechanical design and manufacturing, professional import and export services, we commitment to provide the best integrated solutions of production line for customers.
Promise
After installation and commissioning, we will provide technical formula suitable with client's demand, ensuring clients can produce qualified finished products. Additionally, we will help local experienced engineers for one year to master the production process.Our professional sales team, designing team, manufacturing team, installation team, process team, service team, promises you a 100% perfect project.
 
Our Service
1. Full life-cycle value services: Our company provides gypsum board production line design, cost accounting, installation and operation, equipment maintenance and the whole life cycle technical support
2. All-around technical service: we provide technical formula for clients, to help clients to occupy the leading position in the market.
3.Complete data specification: Provide production line equipment technical data and instructions,
4. Quality commitment: The company regards product quality as the lives of enterprises, the main components and wearing parts are made of high quality wear-resistant materials and advanced processing technology.
so that the equipment endurable and wear resisting, wearing parts warranty for one year, and our company perennial supply of device of wearing parts.
 

 

Equipment Parameter

Output 
2million -30million sqm/year (based on thickness 9.5mm)
Fuel 
coal; natural gas; diesel; heavy oil, etc
Technology
hot ai; heat transfer oil/thermal oil
Width
1200mm,1220mm
Thickness 
6mm to 22mm 
Length 
1500mm-3000mm
Raw material 
Natural gypusm powder  ,phosphorus gypsum powder,Desulfurized gypsum powde
 
Flow chart 
Hot Air Techology Gypsum Plaster Board Production Line
Raw material request
Raw materials Item Specification




Calcined gypsum powder
Fineness 		0.2mm,<10%
0.2mm,Remnant<10%

Initial set time 		3.5-5.5
3.5-5.5 minutes

Final set time 		7.5-10.5
7.5-10.5 minutes

Crystal water 		4.5%-5%

Half-water gypsum powder 		>65%
(2)
Bending strength (2 hours)		 1.8 Mpa

Paper
Weight 		190-220g/

Thickness 		0.36-0.4mm

Air permeability 		0.85-1.6μm/pas
(Cobb)
Water absorption( Cobb )		 15-30g/

Tensile strength 		12.5 KN/m,3.5 KN/m
Portrait 12.5 KN/m, transverse 3.5 KN/m

Transverse expansion and contraction 		<2%

Moisture 		10%±2

Denaturized starch
Content of the starch 		>70%
Moisture 11%-13%
PH 6.5-7.5
Protein <0.3%
20ºC-40ºC
Solubility in 20ºC-40ºC water		 73%-78%

Foaming agent
Condensate 		>30%

Ligarine 		<3%

Inorganic salts 		>2.5%
PH 7-9
water
Water 		PH 6.5-7.5

Factory view
Hot Air Techology Gypsum Plaster Board Production Line
Equipment advantage 

1.Fine workmanship, high precision, reliable quality, beautiful appearance

2.Accurate dosing for each raw material. Starch mixing tank use stainless steel, with long service life and low corrosive.The foaming agent reserve tank is made of stainless steel. Foaming system adopts domestic advanced technology-Dynamic and static foaming system, ensuring the finished board is lightweight, good bending strength and saving much cost.

3.The cutting machine uses dual-serve motor, only1 mm gap between cutting saw, saving cost .

4.Drying system: using heat conduction oil furnace as heat source, the hot oil will be exchanged to hot air by the fin type heat exchanger, then the hot air enters the drying room through the fan, to work together with the heat conduction oil pipe to dry the gypsum board.  There are totally 3 drying zones, can perfectly finish the drying curve, avoid the over-burning or not dry enough. This technology is environmental, energy saving, high thermal efficiency, process parameters and is easy to control.

5. High electrical automation degree, low failure rate, less workers.

6.Forming system: forming belt 14mm thick, can improve the flatness of gypsum board. The wet board cutting machine uses frequency conversion code cutting technology, so can ensure the length tolerance to be mm.
Hot Air Techology Gypsum Plaster Board Production Line
 
Labor requirements
System Workers needed
Dosing.mixing material system 2/  1workers/shift
PLC control 1/  1workers/shift
Forming system 1/  1 worker/shift
#2 #1Horizontal conveying system 1/  1 worker/shift
Drying system 1/  1 worker/shift
Boiler heating system 2/ 1 worker/shift
Substitute person 1 1 worker
\ Monitor\ forklift 2/  2 worker/shift
Package 3-5 3-5 worker
Total 13-15/  13-15workers/shift
 

Company introduce 

Products
Shandong Yurui International is specialized in designing and manufacturing gypsum board production line, mgo board production line, lightweight EPS cement wall panel production line.
Experience
Our general engineer has over 20years experience in mechanical industry, proficient in the newest machinery design/manufacturing. Other main engineers all have over 10years experience .With rich experience in mechanical design and manufacturing, professional import and export services, we commitment to provide the best integrated solutions of production line for customers.
Promise
After installation and commissioning, we will provide technical formula suitable with client's demand, ensuring clients can produce qualified finished products. Additionally, we will help local experienced engineers for one year to master the production process.Our professional sales team, designing team, manufacturing team, installation team, process team, service team, promises you a 100% perfect project.
 
Our Service
1. Full life-cycle value services: Our company provides gypsum board production line design, cost accounting, installation and operation, equipment maintenance and the whole life cycle technical support
2. All-around technical service: we provide technical formula for clients, to help clients to occupy the leading position in the market.
3.Complete data specification: Provide production line equipment technical data and instructions,
4. Quality commitment: The company regards product quality as the lives of enterprises, the main components and wearing parts are made of high quality wear-resistant materials and advanced processing technology.
so that the equipment endurable and wear resisting, wearing parts warranty for one year, and our company perennial supply of device of wearing parts.
 

 

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