Gx-- EPE 105 EPE Foam Plastic Tube/Pipe/Rod Extruder

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Model NO.: GX--EPEG105
Condition: New
Main Raw Material: LDPE
Foaming Agent: Freon or Butane
Capacity: 1000-3000kg/24 Hours
Products Diameter (Pipe): 20-100mm
Products Diameter (Rod): 20-80mm
Products Length: User Defined
Foaming Ratio: 20-40
Installation Power: 110kw
Power Supply: 380V 50Hz
Dimension Size: 23 X 2.3 X 2.2 M
Transport Package: Standard Package
Origin: China
HS Code: 8477209000
Model NO.: GX--EPEG105
Condition: New
Main Raw Material: LDPE
Foaming Agent: Freon or Butane
Capacity: 1000-3000kg/24 Hours
Products Diameter (Pipe): 20-100mm
Products Diameter (Rod): 20-80mm
Products Length: User Defined
Foaming Ratio: 20-40
Installation Power: 110kw
Power Supply: 380V 50Hz
Dimension Size: 23 X 2.3 X 2.2 M
Transport Package: Standard Package
Origin: China
HS Code: 8477209000
 
  1. PRODUCTION FEATURES & APPLICATIONS

  EPE foamed pipe is a kind of new-type foaming material and it is widely used in the insulations of air conditioner sheath, pipeline heat insulation, toy guardrail, recreation places, etc. Due to its good foaming, elasticity and heat preservation.
  As a kind of new-type filling ornament material, EPE foamed stick/profile is widely used in the stereotype, filling and ornament of spring mattress , sofa stem and edge, automobile seat ,sofa backrest and top-grade clothing. It is also widely used in the filling of contraction joint in building due to its good rebound elasticity.
3.General characteristics:
 -- polyethylene based products-inert material, highly resistant to chemicals 
 --environmental friendly products
--100% recyclable
--flexible low weight material, easy to slip and install 
 --low thermal conductivity
 --compatible with all sealing materials
 --fine round closed-cell cellular structure assures: negligent absorption and water permeability
 --excellent impact and compression resistance even for low thickne
4.   Equipment Device List
  1. Blender mixer                                                          1 unit
 
Hopper capacity 100 KG
Mixing material motor 1 unit 4 pole 3KW

2.Automatic feeding device system
Loading material motor 1 unit 6 pole 1.1KW
 Automatic controlling system  Timing quantitative feeding

3. Extruder  1set
3.1>Screw and cylinder  
Screw diameter                     105mm
L/D 55:1
Screw speed   10-50shift/minute
Screw and cylinder material  38CrMoALA superior alloy steel,by nitriding treatment,hard chrome plating
   
3.2>Main drive motor  frequency control 1 unit
Driving power   45KW
3.3>Reduction gears
Hard tooth surface dedicated 		1 unit
 
3.4>Electrical appliance control cabinet anti-explosion, contactless warming 1 unit
 
3.5> heating method cast aluminium heating ring 
Heating power              
 		 40KW
Heating zone 10 zones Intelligent automatic constant temperature control
 
3.6>Cooling method Water circulation cooling
 
  1. Foaming agent injection system
Injection device          plunger type metering pump 1 unit
Injection mode  high pressure injection
Injection pressure 10-30Mpa
Driving mode explosion proof motor
Driving power  3KW
Injection volume    10-60L

5.Monostearin heating Injection system
Injection device plunger type metering pump 1 unit
Injection mode high pressure injection
Injection pressure   10-30Mpa
Driving motor 1 unit
Driving power 0.75KW
Heating power 2KW
Injection volume 5-25L
Melting pot volume    15L

6.Extrusion die head and mould

Mould material  		High quality forging mold steel  
Shape   circular expansion die head
Mould   1 unit(user defined )
Heating method  cast aluminium heating
Heating power              4KW
Heating zone   2 zones, automatic constant temperature
Pressure Gage 1 unit
 
  1. Cooling and forming system  
 
7.1> Air ring 1 set
Fan 1 set
Motor 0.37kw
7.2>Bellows 2set
Fan 3set x2 set
Motor 0.3kw x6

8.Hauling-off system            1 unit
Hauling-off roller    1unit
Hauling-off speed                  30-60m/minute
Motor                          1unit 4 pole 3KW
Turbine speed reducer           1 unit
Meter counter 1 unit
Warning system                  1unit

9.Cutting system      
Cutting system Fully-automatic cutting
Motor 1set 1.1kw
 
  1. Blank system
 
Blank system Fully-automatic
Count system Fully-automatic
 





Gx-- EPE 105 EPE Foam Plastic Tube/Pipe/Rod Extruder

PS foam food box making machine, use the PS foam sheet made by the PS foam sheet extruder, as the materials.

throught changing the different molds to get the various kinds of colorful products, like the PS foam food box, PS foam food tray, egg tray, bowl, cake case, fruit tray, and absorbent tray to contain the meat, or fish or shrimp,etc,.

which is used for package industry.
 
GENERAL INFORMATION:
 
 
Raw material: 
PS granule, talc, butane and so on.   
Finished products: 
Ps foam fast food box, foam tray, pizza box, hamburger, egg tray, and so on. (Depending on changing mold)    
Sheet thickness:
1-5mm 
Sheet width: 
600-1200mm
Capacity:  
180-240kgs/h
Operator:
6-8 workers
Water consumpation: 
200kgs/24hrs
Cooling water tower: 
20 T/ h
Butangas consumption: 
45-50 kgs/one ton materials (based on the foam ratio range from 16-20)
Air compressor :
1.5 m3/min
Installation power:
550Kw
Power supply :
3 phase 4 line 380V 50Hz
Work shop area: 
PS Foam Sheet Extrusion Line workshop: 25x8x4m (L*W*H)

Fully-automatic Vacuum Forming Machine workshop :20x8x4m
 
Warehouse:
Per raw material warehouse area 60M2 (at least)

Per finished products warehouse area 60M2 (at least)
 
Container 
3x 40'HQ containers

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While here is us , Yantai gossie be your nice choice.
 
Main equipment and technical parameter

1). GX- 105/120 PS Foam Sheet Extrusion Line

Components:
 
A.Mixer
 
Hopper Capacity
300-500kg/ hopper (controlled by time relay)
Motor
1 set, 4-pole, 3kw
B. Automatic Feeding System
 
Automatic Self-control System
 
Motor
1 set, 6-pole, 1.1kw
C.  NO.1 Extruder
 
Screw Diameter
Φ105mm
L/D             
30:1
Screw Material:
38CrMoAlA adopt Nitrogenous treatment
Heating zones:
6 zones
Butane Pump:
1 set
Digital Pressure Gauge:
1 pc
Fully-automatic Hydraulic filter changer:
1 set
Electrical Cabinet:
1 set
Motor:
3 sets (4-pole, 55kw,by frequency exchanger) (4-pole, 2.2 kw, by frequency exchanger ) (4-pole, 5.5kw)
D NO.2 extruder
 
Screw Diameter.
Φ120mm
L/D 
32:1
Material
38CrMoAlA adopt Nitrogenous treatment
Heating zones 
6 zones
Pressure gauge 
1pc
Automatic water cooling system 
5sets
Motor   
4-pole 55kw by frequency exchanger
E. Cooling System
 
Hollowness water circulation cooling
1 set, as the dimensions by the customers
F. Hauling-off System
 
Rubber Roller
3 pcs, (according customer's requirment)
Traction Speed
3-31m/min
Motor
1x 4-pole, 3 kw (controlled by frequency changer)
Counter  
1pc
Alarm system
1set
Haul-off type
run in S route by self-friction
G. Winding Device
 
Winding Pneumatic Shaft
2 pcs (according customer's requirment)
Torque motor 
2sets
Turbine Reducer
2sets
Static Electricity Eliminator
1set
Alarm
1set
H. Die Material
 
Installation Power 
200kw
Central height
1000mm
I.  Weight 
8 T

Gx-- EPE 105 EPE Foam Plastic Tube/Pipe/Rod Extruder


 
2) GX-1100x1250 Fully-automatic  Forming Machine (with Crusher in line)

A.Technical data:
 
1.Control system
 
Automatic Control Cabinet
1 set
automatic Temperature Control Cabinet
1 set
PLC controller
Adopt  Emerson USA
Touch screen 
Adopt Taiwan  Weinview
 
 
2.Automatic Pneumatic Feeding device
1 set
 
Feeding length can be adjusted.
 
 
3.Heating System,
2sets
Subsidiary Heating Zone /2 sets
Adopt the far infrared radiation tile.
 
 
4. Forming System
Adopt hydraulic cyclinder drive
Motor
2 sets 7 kw
Hydraulic stations
2 sets
Vacuum forming press
60T.
Forming area
1040mm×1250mm
Vacuum forming speed 
3-4s/mould.
 
 
5.Cutting off System
Adopt hydraulic drive
Motors
1 set 7.5kw
Hydraulic station
1 set
Max. Punching
100T
Cutting off area
1040mmx1250mm
Cutting off speed
3-4 s/mould
 
 
6.Stacking System
 
Robot manipulator
Servo motor control, Japan Omron Bran

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3. Narrow-band centering machine 680/780/880/1080

4. Single-piece centering, separator 880/1080/1260

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DMT Machineries (Suzhou) Ltd , https://www.dmtsz.com