Aluminium Roof Tile Roll Forming Machine

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Trademark: ZG
Transport Package: Standard Exporting Packing
Origin: Yangzhou China
HS Code: 8515219100
Trademark: ZG
Transport Package: Standard Exporting Packing
Origin: Yangzhou China
HS Code: 8515219100
ZG series high frequency pipe making machine
 
  • Machine type: ZG60 enlarge to 76 series
  • Production capacity:
  • NO. item numerical value
    1 Round pipe outer diameter Φ19mm~Φ76mm
    2 Round pipe thickness. δ0.8mm~3.0mm
    3 Square tube size 15×15mm~60×60mm
    4 Square tube thickness δ0.8mm~2.5mm
    5 Rectangular tube size 10×20mm~40×80mm
    6 Rectangular tube thickness δ0.8mm~2.5mm
    7 Produce speed 50M/min~110M/min
    8 Pipe length 4M~8M
  • Steel strip specification
  • NO. ITEM WORKING RANGE REMARK
    1 Thickness of strips δ0.8~3.0mm Material:
    Q195,Q235
    GI steel
    Black steel
    2 Width of strips H60~240mm
    3 O.D. of steel coil Φ1000mm~Φ1500mm
    4 I..D. of steel coil Φ450mm~Φ550mm
    5 Maxi. Load weight ≤2800kgs

4.  Working production flow
             Raw material (steel coil) → uncoiling →material accumulating → non-power leveling →mill-forming → high-frequency welding → removing burrs outside of weld seam → cooling → sizing → roughly straightening → fixed length cutting → run-out table

5 
  • Brief introduction of each part
    1.  Double side uncoiler(Optional)
  • Uncoiler is the important equipment in steel pipe making line, the function is to support the strip coil and expand the strip coil, so strip can enter into machine to roll forming. Strip coil can be expanded by manual or hydraulic and uncoiler can be rotated
      forward and reverse. Strip expanding speed can be adjusted, braking device designed with pneumatic cylinder to press the brake rubber block, safety and reliable
      Pneumatic component: Airtac   Hydraulic component: Yuken
    Structure type Expanding and 180°Rotating, and pneumatic braking
    I..D. of steel coil Φ450mm~Φ550mm
    O.D. of steel coil Φ1000mm~Φ1500mm
    Width of strips H80mm~H240mm
    Maxi. Load weight ≤2800kgs
  1. Aluminium Roof Tile Roll Forming Machine

    1. Option 1: Manual type         Option 2:Hydraulic type
      2.Shear and butt-welding machine:
      It is used to shearing the head and the end of the steel strip of two steel coil, cutting off the irregular part then welding two steel strip, so machine can working continuously.
      The shearing mechanism adopts the three blade shear when two upper blades are fixed to the upper cutterblock which is connected to the framework by means of the shoulder and bolts. The lower blade is mounted to the movable lower cutterblock with this blade face slanting.  The lower cutterblock is driven by the air cylinder to effect up and down movement.
      (1) Strip width: ≤240mm; 
      (2) Strip thickness: 0.8~3.0 mm
      (3) Welding speed: 75~350mm/min;
      (4) Welding current: 16~250A;


      Shear and welding machine
      3. Accumulator(Optional) 
      This unit is to store enough strips so the machine can producing continuously without stop, have squirrel-cage type and spiral type can be select.
      Option 1: Squirrel-cage type(Double layer type)
             The structure is squirrel-cage with weld assembly type,
      equipped with fast feeding device, so strips can enter inside. Width of squirrel-cage accumulator can be adjusted according to different strip width  Pneumatic component: Airtac
      Drive motor:11KW   Brand:Siemns
       Squirrel-cage type   
      Option 2: Spiral type Pneumatic component: Airtac
      The structure adopt the storing method which is strips entering from outside and output from inside, spiral enclosure
        is consist of many rolls and form a similar spiral surface, cambered surface center spatial position formed from every roll is differ from one another, ensure each roll outside generatrix touch with steel strip completely, steel strip have no plastic deformation.

      Feeding motor: AC18.5KW Siemens brand  Controller: ABB
      Storing motor: AC22KW  Siemens brand  Controller:ABB
      Capacity: About 1000M   Outer diameter:4.5M
      Spiral type


      4. Forming and welding machine :All bearing brand is "HRB"
                                    
      Forming machine
      Horizontal roll stand thickness: inner is 85mm, outer is 70mm
      Thickness of forming and sizing table is 30mm

      The function of this part is to make the steel strip become to the tube blank by forming rollers
      Horizontal
      roll stands       		(1),group amount Seven group  
      (2),frame material Steel forging  
      (3),diameter of horizontal roll shaft Φ70mm  
      (4),material of horizontal
            roll shaft       		42CrMo Heat treatment
      Vertical roll seat (1),group amount Seven group  
      (2),vertical roll
      seat material       		QT50  
      (3),diameter Φ40mm  
      (4),vertical roll material 45#forging  
      Gear box (1),group amount Seven group  
      (2),box structure Weld assembly Heat treatment
      (3),structure Spiral bevel
      gear transmission       		 
      (4),spiral bevel
      gear material       		20CrMnTi  
      (5),gear shaft material 40Cr  
      Power transmission structure Universal shaft transmit to horizontal shaft
               

      Guiding ,extruding, scraping:
      The function of this part is to centring the welding seam and guiding the tube blank to extruding device, so the welding seam will be closed before welding .  Use planer tool to remove the crater to insure the welding surface is smooth.
        Technical parameters
      Guide type Turkish-heads type and 360°rotary
      Welding rolls Three/Two welding rollers
      Scraper stands Adjusting pole and quickly feeding and exit
      scraping device

      Guiding device   Extrude device 
      Cooling tank: Water tank combined with spraying to cooling.
      Sizing machine
      Horizontal roll stand thickness: inner is 85mm, outer is 70mm
      Thickness of forming and sizing table is 30mm
      The function of this part is used to finishing the tube blank from the forming machine, so the tube size can meet the physical dimension customer required
          parameter remark
      Horizontal
      roll stands       		(1),group amount Six group  
      (2),portal frame material Steel forging  
      (3),diameter of
      Horizontal roll shaft       		Φ70mm  
      (4),material of horizontal roll shaft 42CrMo Heat treatment
      Vertical roll seat (1),group amount Six group  
      (2),vertical seat material QT50  
      (3),diameter of vertical roll shaft Φ40mm  
      (4),material of vertical
       roll shaft       		45#steel casting  
      Gear box (1),group amount Six group  
      (2),Structure of box Weld assembly Heat treatment
      (3),structure Spiral bevel gear transmission  
      (4),spiral bevel
      gear material       		20CrMnTi  
      (5),gear shaft material 40Cr  
      Power transmission structure Universal shaft transmission to the shaft  

                      Sizing machine
      Straightening device:
      Function: Straightening pipe online, so the pipe can have the ideal glancing flatness Straightening device:




      Type: Turk's head,    Two sets
        Technical parameters
      (1),Straightening stands type Turk's head type, and 360°rotary
      (2),Diameter of straightening shaft Φ30mm
      (3),Material of straightening shaft 40Cr
      Main driven motor
        Technical parameters Remark
      Main driven motor power 110KW×2    Brand: HengLi Controller is
      PARKER
      Reducer model ZLY250×2   Brand:TaiXing

                    main driven motor
      5.Fly saw(Optional)
      The function of this part is to cutting the length of finished tube as customer wanted
      Option 1: Computer cutting saw:  Pneumatic component: Airtac
      It is traditional fly saw, pipe end have burrs after cutting, feeding saw blade with a fast speed, structure is simple and cost is low.
      Structure Normal computer controlled cutting
      (1),maximum diameter Φ76mm
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